DIY Cab Mount Chop For 2nd Gen Tacoma

Cab Mount Chop for 2nd Gen Tacoma

Step-By-Step Guide on How To Chop Your Toyota Tacoma Cab Mounts

This is a great guide for after you install larger Off-Road tires. This will work for both the 2nd and 3rd Gen Tacoma as well as other makes and model trucks.

You have installed that new suspension and you are about to leave the tire shop with your brand new 33-inch+ off-road tires.

You put your truck in reverse and turn the wheel full lock (all the way left, or right) and hear that dreaded sound; RUBBING! You knew it would come to this eventually and that time has arrived.

Let’s get into how to chop your cab mount to get rid of that noisy rub that’s chewing up your tires.

Step 1: Gather Your Supplies

Getting Started Cab Mount Chop on 2nd Gen Tacoma

Tools/Supplies Needed:

Once you get your Tacoma home and you have all of your gear ready to go, try to find a flat and level area to do the cab mount chop.

Place your truck in park and set the emergency brake. Chock the back wheels and you are ready to begin.

Step 2: Lift & Secure Your Tacoma

Cab Mount Chop on 2nd Gen Tacoma

Utilizing a strong and reinforced frame point, jack up your truck and place your jack stands on each side for added security. You do not want your truck to fall with you underneath it.

For safety, you can place your tires under the truck. That way, if the jack stands or jack fails, the frame of your Tacoma will land on your tires, not you.

Remove the front wheels and locate the cab mount. From here, you are going to need your tape measure, a paper cutout of your CMC plate and your paint pen or sharpie.

Step 3: Measure & Mark

Measuring and Marking Cab Mount Chop on 2nd Gen Tacoma

From where the frame meets the cab mount, measure out 3.5 inches and mark with your paint pen.

This mark is used to properly place your cut-out so you can trace where you are going to cut. Ensure that the bottom of your cut-out is flush with the bottom of your cab mount. Mark the bottom of the cab mount as well making sure to leave at least .25 inches of steel to the front of the hole.

Measuring and Marking Cab Mount Chop 2nd Gen Tacoma

Once you have measured and traced out your cut locations on both sides, check to ensure that you have everything marked perfectly.

We have all heard it a million times, “measure twice, cut once.”

Step 4: Wear Protective Gear

Protective Gear Cab Mount Chop 2nd Gen Tacoma

Ensuring that we have functioning eyes and ears once we finish is key (for obvious reasons), but also we’ll need them for all the other mods we can do to our Tacomas.

Being safe and wearing the proper gear ensures that is possible.

Safety Note: Do not neglect to wear your eye and ear protection. Put on gloves and wear a long sleeve shirt. There are going to be a ton of sparks flying in the next hour with all the cutting and welding. Be safe!

Step 5: Cut Cab Mounts

Cutting Cab Mounts for Cab Mount Chop 2nd Gen Tacoma

Score the outline of your CMC plate along the marks you made with your paint marker using your angle grinder, being careful not to go all the way through the steel initially. This will ensure an even cut and that the steel will not get too hot.

Cutting Cab Mount for Cab Mount Chop 2nd Gen Tacoma

Once you have outlined your entire area, start cutting all the way through the steel. You will find that your grinder will catch on your cuts as you go. Make sure you have a good grip, you do not want the grinder to catch an edge and be pulled out of your hands.

Note: Take your time during this step. You cannot put back what was already grounded off. Once you remove the piece entirely, it is time to see if your CMC plate is going to fit in the space you just made, as well as give you the clearance you desire.

Step 6: Test Fitment

Test Fit Cab Mount Chop 2nd Gen Tacoma

Place your plate in the hole you have made and see if it fits without any gaps.

You may have to repeat this step multiple times to get it perfect. The smaller the gaps you have, the less you will have to spend filling them in during the welding step.

Cleaning Cuts on Cab Mount Chop 2nd Gen Tacoma

Using a flap wheel on your grinder, clean up the area around your cut to get rid of any loose steel, as well as removing the paint for a clean weld. Using the flap disc, which is less abrasive than the cutting wheel, will remove stray pieces as you clean up your edges.

Step 7: Time To Weld!

Welding Cab Mount Chop 2nd Gen Tacoma

We found the best ground point for our welder just inside the cab mount. Once we cleaned up our steel for welding, we set our 90 amp welder to 8 wire speed and max amperage.

Note: Full disclosure, as most can relate, we are not professional welders. It will not be pretty but it will hold if you take your time.

Welding Cab Mount Chop 2nd Gen Tacoma

Initially, tack weld in a few spots to test the fitment. Once you are happy with the placement, weld slowly and in different locations, so that you do not get the area too hot and melt the rubber bushing behind your plate.

Depending on how much you cut off initially, you may have to hammer your plate to bend it to fit. As discussed earlier, try to avoid gaps as much as possible.

Step 8: Clean Up Your Weld

Welding Cab Mount Chop 2nd Gen Tacoma

Once you have done both sides and the metal has cooled down, take your flap disc and clean up your welds. You want a smooth, cool surface to paint on.

Welding Cab Mount Chop 2nd Gen Tacoma

This is a good place to ensure that you were able to weld evenly around the plate.

Again, we are not “stacking dimes” as any good welder might say. We are do-it-yourselfers with an affordable rig off the net.

The cab mount chop will spend most of its life covered in mud, snow and sand on our adventures. It does not have to be pretty, it just has to work.

Step 9: Apply Protective Paint

Painting and Protecting Cab Mount Chop 2nd Gen Tacoma

Once everything has cooled down and you have wiped away any grinding residue, apply your rust protective paint.

Painting and Protecting Cab Mount Chop 2nd Gen Tacoma

Put on as many coats as you feel necessary to keep it protected from the elements. I applied two coats to each side and used the rest to paint other parts of my frame that I saw showing signs of rust. Might as well while you are there, right?

Step 10: Remount Your Wheels

Finishing Cab Mount Chop 2nd Gen Tacoma

The hard part is done. Remount your wheels and ensure that you torque your lug nuts to spec.

Torque Specifications:

  • 2005-2010: 85 ft-lbs
  • 2011-2020: 83 ft-lbs

Now, take your newly chopped Tacoma for a test drive. Driving in reverse while turning the wheels from lock to lock will test it best. You should find that you hear nothing but your favorite song on the radio.

Congrats on finishing your cab mount chop! 

Final Thoughts

For those of you who do not feel comfortable doing this type of work on your own, you still have plenty of options. The CMC plate can be purchased from a variety of vendors. Once you have your plate, call around and find a local welder or shop who feels comfortable working on your frame. But keep in mind, not all shops like to do work on vehicle frames.

Stay safe out there, and see you on the trails!!

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